LLS-Ex 5

Explosion-Proof Fuel Level Sensor

The Omnicomm LLS-Ex 5 digital fuel level sensor is designed for use in potentially hazardous zones requiring explosion-proof equipment. This sensor is perfect for measuring fuel levels in fuel tankers and stationary fuel storage facilities operating in compliance with international safety standards. LLS-Ex 5 is ATEX-certified, confirming its suitability for explosion-hazardous environments.

Important: The LLS-Ex 5 sensor must be installed and connected to GPS-trackers exclusively via the Spark protection unit Omnicomm BIS-MX. This ensures compliance with explosion protection requirements and guarantees the safe and reliable operation of the system.

Thanks to Fuelscan Technology, LLS-Ex 5:

  • Analyzes the characteristics of refueled fuel 
  • Compares the fuel with the one used for calibration 
  • Adjusts readings based on detected differences, ensuring benchmark accuracy 

Unmatched Protection for Extreme Conditions

LLS-Ex 5 offers the highest level of environmental protection, making it ideal for the most challenging environments: 

  • IP69K-rated protection against dust and moisture 
  • Explosion-proof certification for hazardous zones 
  • Shock-resistant monolithic body 
  • Sealed connector 
  • Stainless steel armored cable 
  • 2500V galvanic isolation power module 
  • Operating temperature range: -40 °C to +80 °C 

Consistently Accurate at 99.5%

  • Works seamlessly across different fuel stations 
  • Handles seasonal fuel changes effortlessly 
  • Requires no reconfiguration, recalibration, or reprogramming 
Supply voltage

Power supply voltage 8…50 V (provided by connection via BIS-MX)

Current consumption, max 60 mA

Dielectric strength of galvanic isolation, min 5000 V

Measuring range depending on the model 0…700, 1000, 1500, 2000, 2500, 3000, 4000, 5000, 6000 mm

Accuracy range ± 0,5 %

Range of digital code readings corresponding to the maximum value of measured level 1…4095

Range of digital code readings corresponding to the minimum value of measured level 0…4094

Temperature measuring range from – 40 to +80 °С

Measurement period 1 s

Interval of automatic data output from 1 to 255 s 

Measured value output protocol LLS / Modbus

Output interface for measured values RS-232, RS-485

Programmable interface transmission rate 2400, 4800, 9600, 19 200, 38 400, 57 600, 115 200 bit/s

Maximum input voltage Ui 6,95 V

Maximum input current Ii 0,46 A

Maximum internal capacity Сi 10 μF

Maximum internal inductance Li 50 mH

Operating temperature range from – 40 to + 60 °С

Ingress protection rating IP69k 

Operating temperature range from – 40 to +80 °С

Air pressure from 84 to 107 kPa

Maximum allowed humidity level 100 %

Overall dimensions 87.3 × 83.5 × (21 + measuring part length) mm

Best Total cost of ownership

  • Cost-effective – Increased accuracy leads to additional fuel savings. 
  • Cheap to service – No need to stop machinery for preventive maintenance. 
  • Lifetime warranty – All Omnicomm fuel level sensors are backed by a lifetime guarantee 

LLS-Ex 5 from OMNICOMM is a reliable solution for operation in extreme conditions, ensuring the highest accuracy and safety at all stages of operation. 

Frequently asked questions

Do I need an explosion-proof fuel sensor?

You need an explosion-proof sensor like LLS-Ex 5 if you are monitoring fuel tankers, oil depots, gas stations, chemical plants, mining operations, or any ATEX-zoned hazardous environment. LLS-Ex 5 is ATEX-certified, offers 5,000V galvanic isolation via the BIS-MX spark protection unit, and comes in lengths up to 6 meters, the longest in the OMNICOMM portfolio.

ATEX zone classification splits hazardous areas into three categories based on how often explosive atmospheres are present. Zone 0 is continuous (inside a fuel tank itself), Zone 1 is occasional (around tank vents, fuel transfer points), and Zone 2 is rare (general site areas where a leak might occur). Equipment installed in any of these zones must carry matching certification, and using a non-rated sensor is a safety and insurance violation, not just a regulatory one. LLS-Ex 5 is rated for Zones 0, 1, and 2, and must be connected through the BIS-MX spark protection unit, which provides the 5,000V galvanic isolation that limits energy in the sensor circuit to non-ignition levels. LLS-Ex 5 is available in 1500, 2000, 2500, 3000, 4000, 5000, and 6000 mm lengths for global markets, covering everything from medium tankers to large depot storage. The sensor itself carries a lifetime warranty, and the BIS-MX carries 3 years.

What certifications and quality standards does OMNICOMM hold?

OMNICOMM products are certified to ISO 9001:2015 (quality management), ATEX (explosive atmospheres), E-Mark (European vehicle components), FCC (US electromagnetic compatibility), CE (European conformity), and EAC. The company holds 30+ patents including the OMNICOMM LLS protocol, which became an industry standard. In 2020, Frost & Sullivan awarded OMNICOMM the Growth, Innovation & Leadership Award in connected truck telematics.

Each certification matters for a specific market and use case. ISO 9001:2015 covers the quality management system across design, manufacturing, and support, and is the baseline for any large corporate or government procurement. ATEX (specifically for LLS-Ex 5 sensors with BIS-MX) is required for any installation in hazardous areas such as fuel tankers, depots, gas stations, refineries, mining sites, and chemical plants. Operating without ATEX certification in these zones violates insurance terms and creates personal liability for site managers. E-Mark is the European vehicle component type-approval, required for any sensor or tracker installed on a road-going vehicle in the EU. FCC is the US equivalent for electromagnetic compatibility. CE is the European conformity mark covering safety, health, and environmental requirements. EAC is the Eurasian Economic Union equivalent. The Frost & Sullivan 2020 Growth, Innovation & Leadership Award recognized OMNICOMM for the combination of high-end fuel sensors, hardware terminals, and a highly scalable cloud platform, citing the company as a pioneer driving innovation in connected truck telematics.

What’s the best fuel monitoring system for ships and vessels?

OMNICOMM is the best fuel monitoring system for ships and vessels because the sensor side, where maritime conditions are hardest, is where it has its strongest advantage: capacitive LLS sensors with no moving parts survive saltwater environments for the full 8-year service life, ATEX-certified LLS-Ex 5 plus BIS-MX cover bunker tanks and engine rooms, and the open LLS protocol means OMNICOMM sensors integrate with the vessel-management software the operator already runs. The lifetime sensor warranty plus global service coverage lower TCO across a vessel's multi-decade life. Maersk is among the deployed references.

Maritime fuel monitoring is harder than land fleet monitoring on three fronts that compound each other. Saltwater attacks any sensor with moving parts, so float-based meters corrode within months in marine environments, while capacitive sensors with sealed monolithic bodies last the full 8-year service life. Vessels operate offshore for days or weeks without cellular coverage, so the on-vessel terminal must buffer events locally and sync when the ship returns to port; any tracker with sufficient onboard storage and a Wi-Fi or cellular uplink can handle this, with OMNICOMM's Profi 3.0 Wi-Fi as one option and third-party maritime terminals as common alternatives. Bunker tanks and engine rooms are ATEX-rated environments under maritime regulations, requiring explosion-proof sensors and proper spark protection (LLS-Ex 5 plus BIS-MX). Most maritime monitoring solutions compete on software features and shipping-system integrations. OMNICOMM competes on the sensor itself, which is the part of the stack that lives in the harshest conditions and that buyers replace the least often.

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